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Manufacturing Facility



With 10 extrusion presses , we have a whopping installed capacity of 1,00,000 MT per annum–" Highest in the country " with capacity of 750, 1500, 1650, 2000, 2200, 4000 and 1650 tons. JAL has a most modern tool shop capable of producing high quality and intricate dies backed up by an international quality billet casting facility.
JAL is a forerunner in installing several technological and modern equipments in order to obtain high quality profiles. JAL has developed in-house foundry using Hot Top casting technology imported from USA, with most modern melting and holding furnaces equipped with automatic temperature controllers. The adoption of such modern technology produces highly refined close grained and oxide free logs which provide superior finish on the extruded sections. 

JAL carries out the following steps to ensure defect free, high quality aluminium extrusions :

 

The alloy is instantly analyzed using modern Direct Reading Optical Emission Spectrometer which ensures that the composition remains within close tolerance, thereby achieving the desired mechanical properties. It also gives complete traceability.

The logs are homogenised prior to pre-heating them, in order to achieve superior quality, improved finish and uniform grain structure necessary for anodizing and powder coating processes.

The dies and toolings used are manufactured by means of high quality H13 grade imported steel and machined in latest computerised equipments like Jig Boring Machines, EDM Wire Cut Machines, Spark Erosion Machines and several other CNC equipments and hardened in vacuum heat treatment furnace.

Ageing - thermal treatment is carried out using a high velocity air oven with precisely controlled temperature that results in uniform properties in the extruded aluminium profiles 

The dimensions of the extruded profiles are checked and ensured by ROMIDOT automatic profile inspection and measurement system. The extruded aluminium profiles are finally handled by PLC controlled conveyor system till they are packed. The identification and traceability of the sections are also taken care of by imprinting the company logo on each package. 

JAL possesses in-house facilities for developmental research and innovation to pursue the fast paced advanced scientific development. 

Power House of Production

 

JAL’s efficient operations are facilitated by some of the company’s highly qualified and experienced engineers in consultation with German and American technical experts.

Some of Jindal’s production records have been as follows :

 

Extrusion division - Production and Turnover

 

62460 MT of extrusions during 2014-15 with an actual turnover of over Rs. 1279 crores. (Provisional) 

53692 MT of extrusions during 2013-14 with an actual turnover of over Rs. 1071 crores. 

50268 MT of extrusions during 2012-13 with an actual turnover of over Rs. 1013 crores. 

47219 MT of extrusions during 2011-12 with an actual turnover of over Rs. 900 crores. 

44707 MT of extrusions during 2010-11 with an actual turnover of over Rs. 813 crores. 
 

The production target for the year 2015-16 is 72000 MT and turnover Rs.1550 crores.

 

Rolling mill division - Production and Turnover (rolling & extrusion products)

 

25540 MT of extrusions during 2014-15 with an actual turnover of over Rs. 493 crores. (Provisional) 

19195 MT of extrusions during 2013-14 with an actual turnover of over Rs. 348 crores. 

1948 MT of extrusions during 2012-13 with an actual turnover of over Rs. 29 crores. 
 

The production target for the year 2015-16 is 27500 MT and turnover Rs.600 crores.

 

Largest Number, Widest Range

 

JAL provides fitting solutions for every conceivable need. With its portfolio of extruded profiles in different alloys, the requirement of every industry is catered to. Their assortment of alloys includes:

AA 6063 (63400), 6061 (65032), 6351 (64430), 64423, 6262, 6005, 6082, 6060, 2014, 2024 as also 5000 and 7000 series.

EC Grade alloys – E1E (19501) and E91E (63401)

JAL produces very intricate and sophisticated sections, which meets the country’s needs and rest is exported to earn valuable foreign exchange for the country.

JAL has capacity to produce as wide as 400mm profiles depending upon shape and size & CCD of 290 mm

JAL has dies readily available for 8000 different aluminium profiles. 



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